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        交流接觸器選用維護(hù)

        2014/1/2 8:31:39      點(diǎn)擊:
        交流接觸器 ① 按接觸器的控制對(duì)象、操作次數(shù)及使用類別選擇相應(yīng)類別的接觸器。②按使用位置處線路的額定電壓選擇。
        ③ 按負(fù)載容量選擇接觸器主觸頭的額定電流。
        ④ 對(duì)于吸引線圈的電壓等級(jí)和電流種類,應(yīng)考慮控制電源的要求。
        ⑤對(duì)于輔助接點(diǎn)的容量選擇,要按聯(lián)鎖回路的需求數(shù)量及所連接觸頭的遮斷電流大小考慮。
        ⑥ 對(duì)于接觸器的接通與斷開能力問題,選用時(shí)應(yīng)注意一些使用類別中的負(fù)載,如電容器、鎢絲燈等照明器,其接通時(shí)電流數(shù)值大,通斷時(shí)間也較長(zhǎng),選用時(shí)應(yīng)留有余量。
        ⑦對(duì)于接觸器的電壽命及機(jī)械壽命問題,由已知每小時(shí)平均操作次數(shù)和機(jī)器的使用壽命年限,計(jì)算需要的電壽命,若不能滿足要求則應(yīng)降容使用。
        ⑧選用時(shí)應(yīng)考慮環(huán)境溫度、濕度,使用場(chǎng)所的振動(dòng)、塵埃、化學(xué)腐蝕等,應(yīng)按相應(yīng)環(huán)境選用不同類型接觸器。
        ⑨對(duì)于照明裝置適用接觸器,還應(yīng)考慮照明器的類型、起動(dòng)電流大小、起動(dòng)時(shí)間長(zhǎng)短及長(zhǎng)期工作電流,接觸器的電流選擇應(yīng)不大于用電設(shè)備(線路)額定電流的90%。對(duì)于鎢絲燈及有電容補(bǔ)償?shù)恼彰餮b置,應(yīng)考慮其接通電流值。
        ⑩設(shè)計(jì)時(shí)應(yīng)考慮一、二次設(shè)備動(dòng)作的一致性。
        維護(hù)

        ①運(yùn)行中檢查項(xiàng)目:1)通過的負(fù)荷電流是否在接觸器額定值之內(nèi);
        2)接觸器的分合信號(hào)指示是否與電路狀態(tài)相符;
        3)運(yùn)行聲音是否正常,有無因接觸不良而發(fā)出放電聲;

        CJ20-交流接觸器
        4)電磁線圈有無過熱現(xiàn)象,電磁鐵的短路環(huán)有無異常。
        5)滅弧罩有無松動(dòng)和損傷情況;
        6)輔助觸點(diǎn)有無燒損情況;
        7)傳動(dòng)部分有無損傷;
        8)周圍運(yùn)行環(huán)境有無不利運(yùn)行的因素,如振動(dòng)過大、通風(fēng)不良、塵埃過多等。
        ②維護(hù):
        在電氣設(shè)備進(jìn)行維護(hù)工作時(shí),應(yīng)一并對(duì)接觸器進(jìn)行維護(hù)工作。
        1)外部維護(hù):
        a.清掃外部灰塵;
        b.檢查各緊固件是否松動(dòng),特別是導(dǎo)體連接部分,防止接觸松動(dòng)而發(fā)熱;
        2)觸點(diǎn)系統(tǒng)維護(hù):
        a.檢查動(dòng)、靜觸點(diǎn)位置是否對(duì)正,三相是否同時(shí)閉合,如有問題應(yīng)調(diào)節(jié)觸點(diǎn)彈簧;
        b.檢查觸點(diǎn)磨損程度,磨損深度不得超過1mm,觸點(diǎn)有燒損,開焊脫落時(shí),須及時(shí)更換;輕微燒損時(shí),一般不影響使用。清理觸點(diǎn)時(shí)不允許使用砂紙,應(yīng)使用整形銼;
        c.測(cè)量相間絕緣電阻,阻值不低于10MΩ;
        d.檢查輔助觸點(diǎn)動(dòng)作是否靈活,觸點(diǎn)行程應(yīng)符合規(guī)定值,檢查觸點(diǎn)有無松動(dòng)脫落,發(fā)現(xiàn)問題時(shí),應(yīng)及時(shí)修理或更換。
        3)鐵芯部分維護(hù):
        a.清掃灰塵,特別是運(yùn)動(dòng)部件及鐵芯吸合接觸面間;

        CJ20交流接觸器
        b.檢查鐵芯的緊固情況,鐵芯松散會(huì)引起運(yùn)行噪音加大;
        c.鐵芯短路環(huán)有脫落或斷裂要及時(shí)修復(fù)。
        4)電磁線圈維護(hù):
        a.測(cè)量線圈絕緣電阻;
        b.線圈絕緣物有無變色、老化現(xiàn)象,線圈表面溫度不應(yīng)超過65°C;
        c.檢查線圈引線連接,如有開焊、燒損應(yīng)及時(shí)修復(fù)。5)滅弧罩部分維護(hù):
        a.檢查滅弧罩是否破損;
        b.滅弧罩位置有無松脫和位置變化;
        c.清除滅弧罩縫隙內(nèi)的金屬顆粒及雜物。
        5 真空交流接觸器工作原理
        真空接觸器以真空為滅弧介質(zhì),其主觸點(diǎn)密封在特制的真空滅弧管內(nèi)。當(dāng)操作線圈通電時(shí),銜鐵吸合,在觸點(diǎn)彈簧和真空管自閉力的作用下觸點(diǎn)閉合;操作線圈斷電時(shí),反力彈簧克服真空管自閉力使銜鐵釋放,觸點(diǎn)斷開。接觸器分?jǐn)嚯娏鲿r(shí),觸點(diǎn)間隙中會(huì)形成由金屬蒸氣形成的鉑垢,影響接觸器的使用壽命。
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